FiberReForm – Innovative pulp for direct use with PFAS-free barriers in moulded fibre production for the packaging of the future

The project aims to develop a new type of pulp for moulded fiber products that can be used directly in production without costly and energy-intensive pretreatment. Plastic-free and environmentally friendly barrier solutions will also be developed to replace PFAS-based chemicals and plastic films currently used to provide moisture and grease resistance in applications such as take-away trays. By combining these two development tracks, the project seeks to create products that are sustainable, recyclable, and commercially competitive.

The development work covers the entire value chain, from raw material optimization and process adaptation to prototype manufacturing, testing, and analysis. Barrier performance will be evaluated both as an additive in the pulp and as a surface coating, with a focus on functionality and food safety. The processes will be assessed through techno-economic and life cycle analyses to support market evaluation and further decisions on scaling up.

Expected outcomes include reduced production costs, lower energy consumption, and significantly decreased use of plastics in single-use products. By contributing to a more circular and resource-efficient bioeconomy, the project aims to deliver environmental benefits, strengthen competitiveness, and open new market opportunities for sustainable packaging solutions.